The primary focus of sustainability in beverage production: saving resources and energy

Nachhaltige Produktion beginnt schon beim Rohstoff
© Pixabay / User: Igorovsyannykov

Right now, in autumn 2020, under the effects of the COVID-19 pandemic, hygiene and health shape consumers’ perception and actions. However, sustainable products with resource-friendly production remain important to people, as well.

In a study by the Fraunhofer Institute ISI in Karlsruhe on the fifty trends influencing Europe’s food sector by 2035, approximately fifteen of them are closely connected to sustainability. According to this study, “sustainable production and value chains” save between €280 and €470 billion a year. The Institute also considers “strict waste legislation” to be an influencing factor in the future development of the sector. The waste legislation of the European Union currently demands that manufacturers must intensify recycling and re-use of recycled material for packaging in future.

Questions of sustainability are already an integral part of the world of food and beverage manufacturing – with consumers also demanding solutions. According to a study by market research group Mintel, 44% of US-American millennials say that environmentally friendly brands best portray the personal values of their generation. The key players in the industry see two starting points. One is a direct approach: How can the manufacturing of beverages and liquid food be made sustainable? The other is an indirect approach: How can the packaging and selling of these products make it as simple as possible for the consumers themselves to regularly protect the environment.

Raw materials as a starting point for sustainability

There are many options for beverage manufacturers who are looking for a starting point to produce environmentally efficient products. The first key: certified raw material. For drinks manufacturing, certifications indicate the sustainable and fair cultivation of basic and raw materials. Manufacturers take part in initiatives such as Fairtrade, the Rainforest Alliance and UTZ, and with the certification of their raw materials they back platforms such as SAI/FSA (Sustainable Agriculture Initiative / Farm Sustainability Assessment).

with sustainable and monitored hops, nearly any brewery can take their first step as early as the raw material procurement stage
© Pixabay / User: Republica

For example, with sustainable and monitored hops, nearly any brewery can take their first step as early as the raw material procurement stage. Suppliers of flavors and ingredients also have certified products in their portfolio that, in the case of NFC products (not from concentrate) for example, guarantee a natural and pristine taste experience.

Shifts in the supply chain are also an unmistakable sign that sustainability solutions close to manufacturing – and, with them, reductions in CO2 – are on the rise in the beverage industry, allowing for less transport along with more environmental protection. The Budweiser Brewing Group, for example, reports that its production sites in Great Britain get up to 100% of their malt from UK sources. To this end, the brewing group works closely with farmers and retail partners that have introduced a new type of grain specific to the requirements of the United Kingdom.

Of course, the industry must think beyond its own applications. One successful example of this open-ended way of thinking is the use of beer draft in food manufacturing. Waste material from beer manufacturing can be used in muesli, flour, chips or even men’s cosmetics.

Process optimization to save resources and energy

A second starting point in beverage production is the creation of sustainable processes. Energy-efficient processes and cycle concepts can save resources and energy in beverage manufacturing. The water footprint is an important indicator of documenting frugal water usage in beverage production.

“Upcycling” is the reuse and transformation of an apparently useless waste product into a product of new value. In contrast to “recycling”, this results in a qualified upgrading of the material. According to the law, recycling is only spoken of when the raw material was previously classified as “waste”.

Breweries in particular are working intensively to keep the amount of water used at a low level. A key term is waste water recycling. Using water treatment such as ultrafiltration and reverse osmosis can reduce water consumption in beverage operations by up to 80%. The Danish brewer Carlsberg has demonstrated this by opening a water treatment system at its Fredericia site. Consequently, the average water consumption is expected to fall from 2.9 hectoliters per hectoliter of beer to 1.4 hectoliters.

The world’s leading trade fair, drinktec, has its finger on the pulse by putting this topic in a top position as the future direction of the industry. In Munich, from September 12 to 16, 2022, drinktec will offer a comprehensive information platform on the focal point of the future, sustainability in the beverage industry.

drinktec Blog-Team

The drinktec team writes reports on everything to do with drinktec and gives insights into what is going on behind the scenes of the trade fair.